Ultimate Crash Test | Full Documentary | NOVA | PBS
Nyj_ohGfudw • 2025-05-15
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Kind: captions Language: en [Music] On a stretch of tarmac on the west coast of Scotland. Team JLB confirm all cars are good to go. Please. For the first time ever, a team of automotive experts will attempt to create something extraordinary. We have a runoff. A wildly ambitious experiment to find out how drivers react. Rolling, rolling in the F-150. And vehicle safety systems respond. There is no take two. Real life multi-vehicle crash test. What the hell's that? Oh my god. But how do you design such an experiment? We can't put people in the cars because we're creating a massive collision yet keep everyone safe. I've just crashed. Frankly, we don't know what's going to happen. Ultimate Crash Test right now on [Music] NOVA. As an American-based supplier to the construction industry, Carlilele is committed to developing a diverse workplace that supports our employees advancement into the next generation of leaders from the manufacturing floor to the front office. Learn more at [Music] carile.com. Multi-vehicle pileups can be deadly. Each of these highway crashes is unique with different causes and different outcomes. But analyzing these events is difficult. Forensic crash investigation can only study the aftermath of these deadly incidents by picking through the debris left behind. They rarely get to see exactly how the crash unfolded. But what if there were a way to scientifically study something this unpredictable, complex, and dangerous? To stage a real life high-speed pileup without putting anyone in harm's way. Such an experiment could produce an unprecedented amount of data on cars and their drivers. Data that could be used to focus further automotive safety research and ultimately make safer cars and better drivers. An experiment that would put crash analysis of a major pileup to the test to discover just how accurate it really is. It would be a huge engineering challenge, but one team believes it can create a real life high-speed pileup. It's never been done before. It's full of technical challenges that we have to overcome, but there will definitely be something to learn from the event as it unfolds. Making cars safer is a challenge engineers have been wrestling with since the earliest days of car design. Your vehicle's job is not just to get you from point A to point B. It's to get you from point A to point B safely. Car manufacturers strive to develop ever safer vehicles, spending billions designing cars that can perform better in laboratory crash tests. It's a practice that was introduced by General Motors almost a century ago. They were the first to do the very basic first crash test back in 1934. This was really the curiosity of the GM engineers at the time to understand their product and start to improve safety. Nowadays, organizations like the Insurance Institute for Highway Safety in Virginia have taken testing to the next [Music] level. Here within this temple of science, cars are destroyed by remote control. week in week out, all in a quest for better road safety. The work that we do here is a lot of fun. There's a lot of opportunities to crash vehicles, destroy stuff, but it has real world meaning and everything comes back to that real world element. The vehicle is going to come through those doors, enter the crash hall at 40 miles an hour, and strike with 40% of the vehicle's front end, the driver's side, striking this part of the barrier. Before the crash, technicians apply a special grease paint to the crash test dummies and will transfer to anything they hit during the impact. If this dummy hits the airbag, we're able to really see what side of the face as well as what part of the face or the legs are hitting parts of the car. Could I have an accent trigger check? You should have it. Thank you. The crash car itself will have no driver, but will be propelled along a track so the vehicle can maintain a constant speed and direction. [Music] Charging is complete. 10 minutes in 3 2 1 zero. [Music] So, the dummies give us a summary sheet of their results and what uh injury metrics they consider uh would be a high risk of injuries. And all of these indications show that both the driver and the rear passenger are looking good. Survivable crash, low risk of injury. The data collected from single car laboratory crash tests help inform ever safer vehicle design. But how does this compare to this? So the beauty of a lab-based crash test is everything is controlled. Everything is repeatable. But unfortunately, the real world is not a laboratory and there are many, many variables. So, I think that's the limitation of the lab. It's almost too good. Which is where James Brighton comes in. He's head of the advanced vehicle engineering center at Cranfield University, 50 mi north of London. He wants to run an experiment that will combine the crash lab with the real world by adding real drivers to a real crash. To achieve this, James needs to come up with a plan that not only creates a realistic pileup, but also doesn't put anyone in danger. This idea of of a multi-vehicle collision isn't new. However, the scale of this is really very large. We need some very advanced systems that are going to work to create the collision, but also we need some very advanced systems to be able to capture it. This experiment has several aims. It will investigate how different cars fare in a multi-vehicle high-speed crash. Analyze how ordinary drivers react when in such a nightmare situation and put forensic crash investigation to the test to see how accurate current accident analysis really is. All with the objective of improving our knowledge and understanding of multi-car pilots and making roads safer for all of us. But can James and his team rise to the challenge? The automobile has created a lot of freedom, but we have created this machine which kills people and we have a duty to try and reduce its impact and improve safety now and in the future. A multi-vehicle pilot needs multiple vehicles. So, James' first job is to select the cars he wants to crash. Eight cars will take part in the pileup, each with a different size, weight, wheelbase, and engine layout. Selected to match the randomness typical of a realworld pileup. A trailblazer of the hybrid era, the 2012 Toyota Prius. A sporty convertible, the 2002 Porsche Boxster Series 1. A high-performance hatchback, a Volkswagen Golf GTI from 2009. A pickup truck, the 2012 Ford F-150, a luxury sedan, the 2005 Audi A8. a 2010 minivan, the seven seat Dodge Grand Caravan, a sport utility vehicle, the 2005 Mercedes ML, and finally a commercial van. In this case, a British 2012 Vauxil Vivaro. The cars all have very interesting characteristics in terms of their size and their mass. And so we want to try and represent a nice broad scope of cars that would be representative of modern hyena environment. Four of the cars will be driven by experts from James' team, Mark, Aisha, Pete, and Chunwi. The other four drivers are to be specially selected from the great motoring public. I've had um a few accidents um over the past few years. I would say I'm behind the wheel seven days a week easily. People that can't drive or shouldn't be driving. They irritate me like the most. I don't think there should be speed limits on M25. I'll get you to A to Z real quick. After an intensive selection process examining driving style, experience, and psychological suitability, the team chooses four drivers. First up is American surfer 57year-old Tito. The reason why I love surfing is it allows me to escape from the hustlebustle from from from the city life. I come to the coast and just escape from it all and just be one with the sea. That's what I love. Having driven in both the UK and the US, Tito believes he's developed into a confident yet chilled out driver. I'm not a perfect driver, but I do abide by the rules. And I'm not a wild driver. I have a car that doesn't go fast. It's just a cruiser. The next driver is the least experienced road user. My name's Caitlyn. I live in Liverpool and I'm 19. I've been driving now for around 6 to 7 months. In the US, there are about 25 million drivers aged between 17 and 24, roughly 10% of the total. And this age group is involved in more fatal accidents than any other. With only a few more years experience on the road is Luke, a 26-year-old construction worker. Bang bang. As a driver, I'm more of a boy racer. I love driving really fast when it's safe to do so. But at the same time, you know, there's got to be an element of risk to really get your adrenaline pumping. In the US in 2022, young male drivers were more than twice as likely to be involved in a fatal accident than young female drivers. The final driver is 66-year-old care worker and grandmother Lynn. Make right. Right. It's always a bloody man. In the US, 22% of drivers are aged 65 and over. I'm quite a confident driver. I'd rate myself maybe seven, eight. Eight. Yeah. Push into nine. Possibly a 10 [Laughter] sometimes. To make the pileup as realistic as possible and to capture genuine reactions, drivers must not know the experiment involves a multi-car collision. They have just been told its aim is to improve road safety. The selection process included a psychological evaluation to ensure they can handle the pressure and emotional challenge of the experiment to come. Observing these four drivers throughout the experiment will be Natasha Merritt, an experimental psychologist specializing in human behavior on the [Music] roads. She'll be analyzing the human factors assessing how the drivers react when faced with an unavoidable high-speed pileup. This is a bit of a hybrid between real world and a more controlled environment. So, uh you're seeing drivers actually controlling the vehicles. That's really unique, I think. With cars and drivers selected, the experiment now needs a location. A nearly two-mile long airport taxiway at a former military base on the west coast of Scotland is the perfect setting. It's wide enough that we can create our slow lane, middle lane, and fast lane, plus a hard shoulder, and a lane for oncoming traffic. With the cars, location, and drivers locked in, there's one outstanding issue. Pileups can kill. So, how can James Brighton guarantee the driver's safety? So, essentially, we can't put people in the cars because we're creating a massive collision, which sounds obvious, but that's that's our starting point. James' plan to keep the driver safe is to adapt his fleet of cars so that each one can be driven remotely. Eight small city cars will be transformed into control pods, sending signals from a safe distance to the cars on the track. These signals will trigger actions like turning, accelerating, and braking. But for this to work, cameras, radio links, and robotics need to be fitted. Pneumatic pistons will operate the brakes, while electric motors will control the accelerator and steering. release. That's it. Perfect. Very good. So, the person in the pod will press the brake pedal. That will send a signal to this car, which then makes this actuator move to push that brake pedal to the same amount the occupant in the pod is pressing the pedal, which means the car responds perfectly to the driver's actions, however subtle. So, we've got steering, brakes, and throttle all done on this one. Yep. And same on the Golf. Yep. Brilliant. They now need to transform the fleet of compact two-seater smart cars into control [Music] pods. So, we need to tune the pods so that the behavior of the real car feels realistic to the driver. So, for example, when they move the throttle a certain amount in the smart car, we want that to be proportionate to the acceleration you would expect if you were sat in the real car at that moment in time. For the drivers, the pods will look and feel like regular cars. However, their actions won't control the car they're sitting in. Instead, they will send commands to the specially adapted track cars. So, this is an encoder to measure steering wheel position. We've actually got a sensor that's got a lot of resolution. So, we can measure to 07 of a degree, which is quite important when you're if you imagine driving on a motorway. The amount of steering input you put to change lane is is quite small. So, Matt, would you like to go and press your foot on the brake pedal? Anything? Yeah. Press the throttle. There we go. With the equipment fitted in the control pods, James now needs to get those pods to talk to the test cars. So, we need a radio network that will take the signals from the pods and then send a signal to the cars on the other end of the runway. James has chosen to use a point-to-point radio network similar to a walkie-talkie system. Once on location in Scotland, the stationary control pods housed off the track in an enclosure will send data to the track cars via a single radio relay. And so that the drivers in the pods can see where their cars are going, the eight track cars will send the live camera feed back to the control pods. Will it work? It will. It will work. Of course it will work. Okay, Kelvin, can you go full lock left and full lock right now? Really quickly like that. Perfect. The Ford pickup has been successfully paired with its control pod. Now it's time to see if it works on the test track at Cranfield. [Music] Exciting, isn't it? It's good, isn't it? Yeah. A video screen is positioned in front of professional stunt driver Paul, who today will operate the remote controls. The screen will display the live feed from a camera placed at eye level in the driver's seat of the moving pickup. A little bit down. Just a tad. That's it. Perfect. [Music] Okay, trackers clear and live. Okay, we're in first gear. So, moving off in 3 2 1 go. It's looking good. So, when you get to the end, Paul, turn tightly and come down the middle. Yeah. Okay. And then basically at this speed just go left and right. So turning right a bit. Yeah. Left a bit. Yeah. It feels good. The hard thing to judge is depth. The robotics are performing well. So what do you think then guys? We just need a bit of work to do on the brakes. That's all. I think it's a little bit rough around the edges and the speed we've been doing. We got to more than double that. Part of the experiment is to study how the cars themselves fare in a crash. Blackbox recorders will provide huge amounts of data. And helping James evaluate how the cars and their safety systems perform is crash analysis expert Janet Bahuth. So my main interest will be looking at the damage of the vehicle and to see how that influenced the survivability of the crash and learn from that so that tomorrow somebody else can benefit from it. In the US around 50% of the vehicle occupants who die in a car crash are not wearing their seat belts. So for the crash test both belted and unbted dummies will be placed in the cars. For me, the most important safety feature in our cars these days is the seat belt. It's that seat belt that is going to be your lifesaver. So, what causes pileups in the real world? The causes of crashes are really complex. It's not just a single factor like speed or weather or distraction. It's often many factors coming together. Going too fast for the conditions is a common feature of pileups. So, in February of 2021 in the Fort Worth area on Interstate 35, there was a chain reaction crash. Uh about 133 vehicles were involved in the crash. Multiple fatalities, half a dozen people died, numerous people injured. One of the likely factors in this horrific pileup was black ice. All of a sudden, they're in an uncontrollable situation and once they hit the ice, there is no stopping. It's incidents like this that have inspired the scenario for James' experiment. His plan is to replicate the conditions of icy roads for the crash. If we can make the road more slippery, then you will start to see what the effect of that will be on the stopping distances of the cars. To identify the perfect surface to match the slippery conditions, James and his team have covered a section of tarmac with three different ice substitutes: gravel, oil, and water, and oil on its own. The gravel, uh, we know that could be a bit like marbles. Could be a little surprise on that one. Um, oil on its own, obviously, we're expecting that to reduce friction, so that could skid quite well. Um, however, I am kind of pointing more towards the oil and water if I'm brutally honest. But I could be wrong. But which surface most closely replicates the stopping distance on an icy road? To find out, stunt driver Paul will drive at a moderate 40 mph, then hit the brakes when his car reaches each surface. First up, oil. Okay, Paul. So, the right lane, just the oil in three, two, one, action. [Applause] Okay, turn your logger off. Stay there for a second. The next lane combines oil and water. And because oil floats on water, the team believes this mixture will reduce traction even further. Okay, Paul. So, this is oil and water in three, two, one, action. [Applause] Blime me. To be honest, that's that's a shocker. That's like a foot and a half further than oil on its own, and that's it. Neither option has come anywhere close to providing the reduced friction the team needs. So, they are now pinning all their hopes on the loose gravel. Okay, Paul, stand by it. So, it's the gravel lane. Ready? And three. Two, one, [Music] action. That actually is a surprise. That That is a surprise. Okay, I'll stay there. Unexpectedly, loose gravel looks to be the best substitute to replicate ice. As soon as I touched the brakes, there was nothing. It just went on. Was it just constantly trying to do something? And um whereas the other two, they felt exactly the same and the distance was very The gravel reduced the grip on the road just as freezing conditions affect traction. The team decides to use it in the crash test in Scotland. But ice on the road isn't enough. something we'll still need to instigate the crash. One of the worst accident types is where a vehicle crosses the central reservation into oncoming traffic. And it's this very scenario that James and his team will aim to recreate. We've chosen a heavy truck which will initiate the accident. This truck, also remotely controlled to keep the driver safe, will cross the center line and block the entire road, leaving the drivers only seconds to [Music] react. With all the vehicles now fully prepped, drivers chosen, and a mechanism for the crash decided upon, the team is ready to stage the multicar pileup. A crew of automotive engineers and technicians has descended onto the west coast of Scotland where the crash test will take place in less than a week. [Music] Go very left first. That's it. Keep it on that. That's it. Keep it on that. Nice. Straighten up. For the unsuspecting drivers, the true nature of the experiment will only become clear once the remote controlled cars are barreling down. This this taxiway is available to the crash team for a week. After that, they'll lose access. But for now, it's been transformed into a nearly two-mile stretch of highway with white lines, a shoulder, and highway grade barriers designed to contain the [Music] crash. Everything must be up and running before the drivers arrive, including the radio communication system. [Music] The radio link worked well on the test track in Cranfield, but it could be a very different matter in the continuously changing atmospheric conditions and radio signal rich environment of a live airport. Okay, you're in drive. The Audi is the first car to be tested. With the track cars on the tarmac, all the pods are positioned in a temporary enclosure a safe distance away. Video screens and blackout drapes have been fitted to enhance the immersive experience for the drivers. Professional stunt driver Paul is controlling the Audi from its linked control pod. Yeah, we're going to go straight to 70. I'm happy too. Going for it now. [Music] It's moving. given that let me know when you're at 70, [Music] please 70. Excellent. Thanks, guys. 70. Wa! Woo! We have a runner up. The remotec controlled Audi has achieved the target speed on its first attempt. It's a milestone for the team. But then [Music] hang on. We had a stop. Yeah, we just had a stop. Kim, it's not responding. No, the Audi has automatically engaged its brakes. A critical failure. James needs to figure out what the issue is and get the whole pack running before he loses access to the test highway. Kim, I've just e stopped it. Um, can you just come uh up to the car and just have a quick check, please? They meticulously inspect data from the test run to try and understand what happened. For safety, the cars are programmed to automatically apply the brakes if the radio signal is disrupted, suggesting that there was a loss of communication. So, the car has to be able to communicate continuously with the pods or the base stations here or they will stop. Clearly, it's a massive issue if we're doing a drive along the road and one of the cars stops. Soon they zero in on the airport's high-powered navigation beam as one of the likely causes of the dropout. One of the challenges of this site is that it's an airfield and there are some active navigational beacons relatively close to the area. They're completely different frequency, but they're really high power. The radio's trying, but when they drop out, they drop out for several seconds. We can't work reliably. It's not safe. This level of uncertainty could jeopardize the whole experiment before it's even begun. So obviously we can't change his location. You know, is there another radio solution? We've tried filters, it helps, but this radio is not enough. This is a devastating blow to the experiment. The loss of radio communication isn't just a glitch, it's a fundamental failure. And it leaves James with no choice. He'll have to cancel the crash test and return to Cranfield University. it became fairly obvious our only solution really was to say, "Okay, we need to postpone this. That's a pretty disastrous thing to have happened." But I think our mission had always been to create the best system we could. And if putting a pause into it is the way to do that, then clearly from our perspective, that's the optimal choice. [Music] Right. Antenna. Okay. First one. 2.4. Green. Right. That's good. Yep. Green. Red. Okay. Ready to power on. It's taken a year and a half, but James and his team have returned to Scotland with a new plan and a new radio system. One they hope will be able to maintain connection with the cars. That's good and sturdy. Instead of a point-to-point system with a single transmission path, they're pivoting to a mesh network. Like a cell phone network, it allows for multiple connections between the cars and control pods. 14 transceivers called nodes form the network. One on each of the eight track cars, one back of the pod tent feeding the control cars, and five spread throughout the track. Each one acts as a junction to route data back and forth between the pods and the cars. This means if one path is blocked, the signal simply reroutes and finds another path. Green light on it. Yeah, green is good. The new system should handle any interference from the airport's antenna, identified as one of the reasons for the radio dropout that led to the Audi's emergency stop. Well, that's the theory, at least. Car is in park and we're ready. So with the new system up and running. Okay, James. So we've got engine started down this end. I've got steering initialized. 10 4. We're ready to move off. 3 2 1 and remote control car is rolling. We need more left hand lock. More left hand lock. Yeah, for the first time, two cars head out onto the track together to see if the new system can cope. We are uh right on the edge now here. So, I'm just going to take it gently down to the bottom of the track. Out of hold and brake applied. Okay, so we're now ready to go. You want to count us down? Yeah. 3 2 1 go. [Music] If either car loses communication, it could kill the experiment once again, but this time there'd be no coming back for another try. Oh, nice. That looks gorgeous. By the way, you are picking up speed very quickly. 70 mph. 75 mph. This one's a quick one. James and team driver Maddie have complete control over the fastmoving cars. Robotics and the new radio system are working perfectly. A big relief. It's kind of magic. The system that we've gone to has got this greater robustness and so it just means we can let the cars run. This is what happy looks like. [Music] Okay, James, free to come back in your time. Okay, Kim, we'll come back in uh exit one over. So, that was amazing. Two cars at 70 mph being remotely controlled down the motorway. Uh absolutely super. No dropouts. Um held lane very nicely indeed. Yeah, wonderful. Out on the track, attention turns to the remote control truck, the vehicle that will instigate the crash. So, we're using a very similar remote control system for this. So, we have a radio link. We have an input, which in this case isn't a pod. It's a second set of of driving controls that we're using for the driver to control this vehicle remotely. It's much better if you can for the driver to eyeball it directly and then he can take his queue directly from what he sees on track. As the unsuspecting drivers approach at high speed, team driver Scotty will launch the truck remotely from a platform overseeing the track. With steering locked, the truck will cross the center line to block all three lanes. Good to go. Three, two, one. So Scott, how did that look? It's pretty good actually. Yeah, couldn't get any closer to that barrier. Yeah. Perfect. In about 6 seconds to this line. Yeah. So lovely. This is effectively the scenario that'll be painted in front of the drivers and so they'll be approaching this point. Absolutely a worst case scenario for someone. It really is driving away. I would not want to be presented this. [Music] The next step is to pair each volunteer driver with the car that best suits their individual personality and driving style. Cautious Lynn gets the eco-friendly Prius. Racer Luke takes the speedy Golf GTI. New driver Caitlyn gets the luxurious Porsche. And laid-back surfer Tito is handed the rugged F-150. Now they need to learn how to drive [Music] them. Come on. First up for driver training is Tito. Okay, that's my car right there. Got my name on it. Wow, this is going to be fun. Hello, Tito. Hello, James. You ready? I'm ready. Let's go. The Ford F-150, popular in the US, has a high driving position. So, the main difference, Tito, is obviously you're not moving, so you don't feel the acceleration cues. You basically got to look at the speedo, okay, to get an idea of how quick you're going. All right. Three, two, one. Moving on. Rolling. Rolling in the F-150. Look at this. This is cool. That's pretty good, isn't it? So, you are looking cool. Like I said, you are looking very cool. Cool as a good comeback. That's it. You're good. You're good. Almost got a sensation of movement there. Yeah, you weird. Yeah, that's it. So, that's 50 mph already and you've only done 500 m. It's a strong start for driver training. Next up is Caitlyn. She's the least experienced of the drivers. Oh, this is weird. My seat's going to have to come right forward. I can't touch the pedals. The view is weird, isn't it? Very strange. It's quite quick car, isn't it? It is. It was hard the first go. Um, but the third time around, I got me hands around the maneuvering. The steering was a little bit tough, but it was fun as well. It was exciting. Next on the track is self-styled racer Luke. Honestly, I'm so buzzing. I'm so looking forward to see how fast I can go. I want to try and get 100. In the US in 2022, about 49% of drivers surveyed reported exceeding the speed limit by 15 mph on a freeway in the previous month. And 29% of fatal crashes involved speeding drivers. What do you think so far? Insane. See, even doing like 50 mph, this doesn't feel like you're doing 50 on the screen. No, I'm getting the hang of it now. Yeah. Yeah. That's 60. That's 70 mph already. That's 80. You might want to back off. 80. Last up is Lib, the most experienced and most cautious driver. Okay. So, you're now in drive. All right. Oh, and we're off. There you are. There we go. And off you go. Bloody Nora. I'm going all over the bloody place. No, no, no, no, no. You're not. No. That's it. I don't know whether it needs glasses. That's it. Just really small movements. Just really, really gentle. Tell me how fast am I going. Oh, you're doing 30 now. Oh, is that all? Yeah. Now you're doing 35. Oh, right. Ah, there we go. That's more like Come on then. Way granny rides again. Oh dear me. Yeah, I just feel a bit Makes you feel a bit weird, but it's good. All good. Yeah, really enjoyed it. Apparently, it was going quite fast. To create a realistic highway pileup using remotely driven cars, it is crucial that the volunteers are fully immersed in the driving experience. Experimental psychologist Natasha Merritt is interested to see how far this immersion goes. [Music] It's really interesting to see how Tito really feels like he's driving that truck. The way he's sitting and he's feeling a bit higher and he's putting his arm on the side even though he's nowhere near that truck. You can see that what Luke is seeing in the road. It's quite an immersive environment. So, it's really interesting how he's basically using his mirrors as he's been trained to do so in a normal driving environment. And then go back into the other lane. All right, let's go. That's it. Give it an indicator. Checking the spot. Look. Yeah, look at that. He's totally like he's driving that that golf. That was really really impressive to see. Actually, it's a good sign. The drivers are quickly becoming immersed. The pods are providing the realistic driving experience that this experiment demands. And the volunteers are still unaware of the experiment's full objective and what they'll really be facing the following day. [Music] Hundreds of hours of planning and preparation have all built to this point. Now the team will discover if it was worth it. With fewer than 2 hours to go before the final run and with the drivers off site, the crash scene is prepared. As so many pileups are caused by snow or ice, the loose gravel selected during the ice simulation test is laid on the track to increase breaking distance. The gravel will also kick up dust and reduce visibility. Another common feature of pileups. Stationary vehicles are positioned on the shoulder to create extra hazards. Data recorders are switched on, dash cams are fired up, and cameras are secured in the pods to record the drivers as they experience the crash. Crash analysis expert Janet Beh wants to see how occupants of the cars would fare if this were a real accident. So, she has brought along some special passengers. All right, guys. So, in this vehicle, we'll have two dummies. We'll have a dummy in the front seat, passenger side. That dummyy's belted. In the back, directly behind the front seat passenger is another dummy in the rear. He's unbted. So, my job in all of this is to take a look at the human aspect of the crash and what happened to the humans because ultimately we're trying to keep them safe during a crash. The best scenario would have been to put them in the driver's seat, but today we can't do that because we have all of this instrumentation. So, we'll put them in the front passenger seat. Uh, in one instance, we'll put another one in the rear. Some will be belted, some won't be belted. And it's all different scenarios because that's how the real world is. That's great. Unbelted. Yep. Just prop them up. Nice. There we go. With the cars now already, this is the quintessential lab test with real world combined. Frankly, we don't know what's going to happen. It's time to bring the drivers back to their remote control pods. They have no idea what is about to happen. As far as they're concerned, this is just the next driving test. Hello everybody. Welcome back. Hello. Hello. Hello. Now, what we're going to do is three lanes together. Okay. So, what we want to do is drive up to 70 just as if you're in a motorway situation. And then we're just literally trying to simulate a motorway drive this time. All right. Can I go in the slow lane? Racer. Oh, it's good to be back. Kaitlyn [Music] Kyoo. Yoohoo. All the drivers seem to have bought James' story and are excited to drive as a pack at high speed. Jet, is there a peep harm? I'm afraid there isn't any. Four drivers from the engineering team take the remaining pods. Mark in the Audi and Chunwi in the Dodge will drive at the front of the pack at highway speeds while Aisha in the Mercedes and Pete in the white van bring up the rear. Apex cameras confirm all cameras are rolling and good to go, please. Apex confirm green to go. Out on the track, the truck is fired up and team driver Scotty gets ready to engage the vehicle from his viewing platform. Okay, let's launch drones, please. Drones going [Music] live. Drones are alive. The team is about to find out how the drivers react when a 36tonon truck surprises them by careening across the highway. All drivers, can you please apply the brake pedal hard? We have now given you all control. Driving remotely, they have no idea what lies ahead. Now we will proceed along the motorway. Drive up to 70 mph. Please remember, keep in your lane. Okay, track is live. Cars on the move in 5 4 3 2 1. Action all vehicles. Bloody hell, the Porsche's off. Blime me. Everyone's steaming away. No, I can't. 800 m. Very good. Keep in your lane. 600 m. 400 m. Oh. Oh, he's veering. He's veering. There we go. There we go. 200 m out. What the hell's that? Oh. [Applause] Oh. What? Oh my goodness. I've just crashed. My god. [Music] Drivers, there has been an accident on track. No cause for alarm. Everybody is safe. We will now investigate. What was that for real or was that AI? Was Caitlyn's car gone underneath the truck? Deep breaths, Caitlyn. Deep breaths. The team has completed the first stage of the experiment. A multi-car pileup with no injuries. Every detail painstakingly recorded from start to finish. JB team, please kill cars. Over. Team leader James Brighton is now ready to begin the next phase of the experiment. analyzing the incredible footage, vast quantities of data, crash scene, and witness accounts before the cars are sent back to Cranfield University, the team's base, where they'll be further analyzed by automotive engineering students. After years of preparation, it's a huge relief to see all the pieces finally come together. This is so great. So cool. Helping to dissect the pileup is crash analysis expert Janet Bah. So the golf made it through. Yeah. It it clips the back end. Wow. Y for Janet, this wreckage site has extraordinary potential. Normally she only gets to see the aftermath of a real life crash, but this crash is different. Each vehicle was equipped with black boxes that captured every detail of the event, including speed, impact force, and brake pressure. Plus, with more than 90 cameras recording the entire incident, Janet and her team will have a 360° view of how the scene unfolded. I'll tell you what, this is the coolest thing ever. So neat to see this and to have a video of it the entire way through is fantastic. Although it's rare for cars to catch fire in crashes, the fire crew makes sure the site is [Music] safe. Back at the pod enclosure, the four volunteer drivers, Tito, Caitlyn, Luke, and Lynn, are still processing what just happened. I saw Luke slow down. I was like, "Oh, I I bet I got to slow down." Oh my god, I'm so confused. They were selected to represent different ages and driving styles. None of them knew they were about to be involved in a multicar pileup. Before taking part, they all underwent psychological screening to make sure they could cope with the emotional toll of being involved in the crash and will now be assessed again by a psychologist. None of these assessments are filmed in order to protect the driver's privacy and well-being. The other four drivers, Mark, Aisha, Pete, and Chunwi, are part of James' team and knew exactly what was coming. Hi everybody. All four of the volunteer drivers are given the all clear, and they all want to learn more about the experiment and see the crash site up close. So what we have here and what all of these people have put together was done on purpose. We thank you for being a part of this. We used you as the drivers who didn't know what was going on. And my job in all of this is to look at how you fared in your vehicle. Thank god you weren't actually in it. We have in our world, we have crash tests where it's all very sanitized and instrumented and we know exactly what's going to happen for the most part before it does. Yeah, in the real world, of course, we have no idea. What we did is we mixed the two worlds. A lot of naysayers about how this is never going to work. We did it. We did it. Thank you. You were a huge part of this. Oh, dude. Not one car escaped the pileup without damage. Some are almost unscathed. Others are barely recognizable. One element of it that we really didn't want is just one enormous pileup where there is no decision to be made by the drivers. There's really very little to learn. Every driver took a different reaction to the events that were unfolding in front of them. In the real world, every major pileup is carefully investigated to determine what happened. This staged crash is no different. A team of crash investigators will now analyze the incident using standard forensic techniques. To keep the investigation as realistic as possible, the forensic team has been sequestered. They did not witness the crash and have no prior information. [Music] Leading the crash forensic team is former US state trooper Andy Shelton. So, I'm going in blind. Um, and I'll approach this crash as I would any other. Uh, I'll work my way to the center of the chaos and try and uh travel the paths back outward until I can figure out uh some idea of what's going on and hopefully be able to uh give you a cogent report at the end of it. Andy spent more than 20 years with the Tennessee Highway Patrol, including time with their critical incident response team, where he responded to hundreds of incidents. But he's never investigated a pileup that's been captured in minute detail by so many cameras. This unique opportunity is a chance to put traditional crash investigation techniques to the test. The challenge is you have the disorder or the chaos of the crash scene, but you have to be able to make order out of it. The mantra in forensics is every contact leaves a trace. Uh we're able to use that to figure out how they came into the crash and and ultimately what caused it. For the investigation, Andy is pairing up with Marcus Row, a former UK police forensic collision investigator. He too saw nothing of the accident. I always wanted to be somebody's lackey. Their first job is to scan and model the entire scene in 3D using lidar. Yeah. No, you got line of sight there. Lidar technology allows investigations to continue long after the wreckage has been removed and roads reopened. So, we're going to be able to take the scene that we have here and drop it back onto, for instance, Google Earth or something like that. If this were to be a criminal case, we can show the context of the roadway around it. Uh things like line of sight issues, hills, trees, anything that may have distracted a driver along the way. Okay, that's good. With the entire crash scene scanned, the forensic investigation begins. So, you can see the pulsing from the ABS on the on the roadway. And if you look here, Marcus, there's some scuffing here, and then we've got the flat tire scuff from the left front tire. As in the real world, the challenge for the crash investigators is to try and figure out how the pileup unfolded. So, this could be undercarriage of the Audi. giving it trailers like this. Janet, who knows exactly how the crash played out, will be able to judge how accurate their conclusions are. Those marks are to the far side tires. We're looking for the the physical evidence that talks to us, right? That tells us the story that can only be made in one way. [Music] As Andy and Marcus work to pick apart the crash details, Janet can now show the drivers how their actions in the pods played out on the track and whether the safety systems in their cars would have done enough to protect them. First up is Lynn and her Prius. Lynn was driving at the rear of the pack with team driver Pete following closely behind in the white van. From her position, she's able to spot a problem ahead and quickly brings her Prius to a stop. Whoa. What's bloody happened there? Oh god. Pete, traveling below the speed limit at 62 mph plays the role of a distracted driver and crashes into the back of her car. Oh god. And I thought I was safe. I didn't realize that had happened. Oh my god. Oh. Crying out loud. I didn't think I'd feel like this. And it's not real. But it could have been. Oh yeah. Despite the Prius being rearended, a built-in safety feature called a crumple zone took the brunt of the damage. Crumple zones are designed to deform under loading so that other areas of the vehicle are better protected in a crash. You're transferring less crash energy to the occupants and therefore you're reducing the injury risk. Oh, my grandkids have survived. Oh, I know. Let's go take a look. Data from the onboard crash recorders registered an impact of 22.5G when the Prius was rearended by the van. What's going to happen there? Oh god. To put that in context, astronauts experience up to 4G during takeoff. The goal is always to keep the occupant cabin intact. And so, you want to dissipate those crash energies elsewhere in the vehicle. This helps to reduce damage to these important areas of the vehicle that could lead to things like fires or leaks or other failures. This is what's underneath. This is crumple zones are designed to absorb forces of around 20g. The 22.5G impact has totally crushed the trunk space and led to a deformation of the rear cabin. What injuries would I have sustained? You think? So, it's hard to say, but I think you might have some bruising, abdominal bruising from the seat belt. Um, probably some neck pain at the very least. Um, I'm a little bit more worried about somebody in the back cuz they were directly impacted. Ah, the rear of the car has crumpled up to the back seats, highlighting the intense force the Prius experienced. However, the deformation inside the rear passenger cabin was minimal, meaning severe injuries would have been unlikely. Still, the importance of wearing a seat belt in the rear seat couldn't be clearer. Your babies weren't in there. You're good. Hey, I know. I know there if they were. I know. I never thought I'd feel like this. I thought it was just a game. Do you know what I mean? But it's like real. It's not. But it it Yeah. It's really got me flaming Nora. Yeah. The Prius is a hybrid car. If damaged, the battery could catch fire, posing an additional risk to occupants and first responders. [Music] But in this case, the battery remained intact. The car's crumple zones absorbed the impact as designed, protecting the battery. As a result, there was no risk of a battery fire. But can Andy and Marcus figure out the scenario that led to the Prius getting hit using only the evidence left at the scene? It's apparent that someone probably overreacted to the crash occurring in front of them and then possibly an inattentive driver drove into the back of them. So that's that's kind of a a clear and defined crash that's separate from everything else that we're looking at. Tito, an experienced US driver who's based in the UK, spots the danger early. Remotely driving a Ford F-150 pickup, Tito reacts quickly even though the flying grit has reduced visibility. What the hell's that? Oh my goodness. What? Tito may have benefited from the higher driving position of the truck. Taller vehicles can have some safety advantages, including the fact that you just have better visibility. You're riding higher. you're able to see more. They often are also larger and heavier, and this has benefits in a crash because of just basic physics. When you're coming against smaller vehicles, your vehicle is going to have a safety advantage. For the crash forensic team, this analysis is straightforward. That side of this section of the road is higher than this side. So, these are locked tire marks and they're tracking directly in a straight line. the car did not yours. So, the F-150 is coming in straight line and it's just followed this curved path and it's just kind of come to a rest gently there. [Music] But is this how Tito remembers the crash? Wow. Oh my gosh. Look at that. Look at your car. It's all right. Did you mean to to move over, dude? I I was just like just hold holding on because I didn't want to hit anyone. Okay. Wow. You could drive away, right? Right. It looks like it. No. Tires intact. Yeah. So, this is interesting because it's a higher frame car. Yep. Uh, a lot of trucks in the US. Yes. And, um, you know, we we've got some interesting cargo. Yeah. I'm surprised it didn't go through. You know, you fared really good in this. Let's take a look inside. How about the passenger? Passenger's. Okay. So, as a belted occupant and the passenger side here, the dummy was jostled around. Not a big deal. He's belted in this impact. Pretty good. You walk away. We're good to go. Lynn and Tito managed to avoid hitting the truck since they both reacted quickly to the unfolding situation. Natasha Merritt is an experimental psychologist researching car safety. For her, the footage is revealing. As he's coming towards the crash, he tries to avoid the crash like in the real world. How's that? Oh my goodness. Instead of just breaking, he actually tries to move out the way by steering, which is more of an experienced driver's behavior. Whoa, whoa, whoa, whoa. With Lynn, she's well behind. She sees it all happening way ahead. She slows down even more. She's sort of avoided the crash, but as is also again typical in these situations, she ends up being rearended by another vehicle, which happens again in the rear wells. Being rearended is a reminder that for drivers like Lynn, danger on the road can be behind the driver as much as in front. You just got to be so careful of what's behind you and what's in front of you and what's at the side of you. You can't just be centered on your own little world. You've got to be aware of everything all around you when you're on the motorway. Especially having shown Tito his F-150, Janet now wants to show him one of the other cars on the tarmac. You had mentioned you have a Dodge minivan. Yes. And I'll go visit the States. That's that's what I drive. Let's go take a look at it. The minivan was driven by Chunwi, one of James' team drivers. During the crash, it experienced multiple collisions. And from the wreck, it's clear a major safety device came into play. Airbags. The airbags used in today's cars originated in Japan in 1964. So a Japanese engineer called Kaborisan came up with the idea of using a chemical impellant to create a controlled explosion and generate a lot of gas in a very short time. Later airbags were developed to inflate in around 30 milliseconds and were introduced into high-end vehicles in the 1970s. Today, they're a standard safety feature in every new car, but they have their limitations. Airbags are designed to deploy once during a crash. So, for subsequent events, they're not going to have their full effectiveness. Automotive manufacturers would love to be able to design against multiple impacts for one vehicle. It's difficult, though, because after a first impact, an occupant might be inside the airbag, so to speak. If the same airbag deploys a second time while an occupant is already cushioned against it, the controlled explosion could injure rather than protect. The occupants of this minivan would have encountered this problem since it experiences multiple impacts. Its first point of contact is with the parked black Audi A6 towing the camper. It's at this point the front airbags inflate, but then it slams into the parked blue Ford C-Max, cannoning the C-Max into the tractor trailer's cabin. Here, the minivan's side airbags deploy. It then smashes into the tractor cabin itself and finally collides sideways with the truck's trailer. The front and side airbags deploy during the first two impacts. However, since they are designed to deflate quickly to avoid trapping or suffocating injured occupants, they offer less protection during the final sideon collision. Oh my goodness, man. Yeah, this car went through a lot. Uh it wasn't just one impact obviously because the entire front is destroyed. The side is destroyed. You can see toward the back you've got rear impact. We had a dummy sitting in the front passenger seat. So, the airbags deployed, but at the end of the day, it didn't do a whole lot. Okay. No. Airbag or not, with this much intrusion, with this much damage to the occupant space, nobody would have survived that. No. My goodness. Just shocking that within m just seconds really seconds. Solid thing turns into a crushed piece of metal. Yeah. This is the car seat with the seat belt that held the car seat in. Yeah. So, if there were if there were a child sitting back there, they didn't make it 100%. It's a huge impact. I will continue being a defensive driver. Good. Major impacts like this just any car any car will get crushed. But can Marcus pick apart the clues in the crushed metal? I think the white vehicle, the people carrier, has probably to be confirmed with pate transfers and other things had an impact with the blue towing vehicle. It's
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