Transcript
RQYuyHNLPTQ • The Surprising Genius of Sewing Machines
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Kind: captions Language: en can you explain how a sewing machine works I mean think about it we've all seen them there's that little needle that's moving up and down really fast leaving a trail of stitches behind them but if you think about it for a second how are they doing it because the needle is never actually going fully through the fabric if you're hand sewing you have to pass the needle up and down you have to let go of the needle and grab onto it on the other side so in order to invent the sewing machine we first had to invent a whole new way of sewing it's one of these things that almost no one thinks about but is so important every piece of clothing you've ever put on virtually was made by a sewing machine so in this video I'm going to explain how sewing machines work and I promise when you find out you will find it so incredibly satisfying and what you'll realize is that these machines are performing tiny mechanical Miracles every second a part of this video was brought to you by kiwi Co more about them at the end of the show The pedal is right in front of your right foot you can gently rest it it doesn't need a lot of pressure so easy does it and you should be able to start going all right ah all right this is amazing I find it meditative if I were going to sew two pieces of fabric together this is how I would do it weaving the needle back back and forth through both pieces of fabric this is known as a running Stitch and there are more sophisticated stitches you could do but if you're trying to mechanize any hand Stitch you run into a major problem which is that anytime you pass the needle through the fabric you have to release it on one side and pick it up again on the other side this is almost impossible for a machine to do at least a machine from 200 years ago so in order to invent the sewing machine we first needed to come up with a totally new way of sewing and this came in three breakthroughs humans have been sewing clothes for tens of thousands of years in 2016 researchers found a needle in a cave in Siberia that dates back to about 50,000 years ago the crazy thing is that homo sapiens didn't live in that cave it was inhabited by the denisovans now extinct species of early humans SO sewing isn't just a homo sapien thing it is a human thing the needle is made of bone but in other regards it looks like any modern needle a sharp end pierc through Fabric and an eye on the other end for the thread needles have remained basically unchanged for tens of thousands of years artifacts from caves in France ancient Egypt Greece India China and Japan all look about the same that is until 1755 Charles Frederick vithal was a German inventor living in England we're not exactly sure what motivated him some believe he was trying to invent a sewing machine but maybe he was just tired of flipping the needle over twice every Stitch but what he created was a needle that was sharp on both sides so you could pass the needle back and forth through the fabric without flipping it over he patented his invention a needle for ornamenting Fabrics which may have sped up sewing a little but the two-sided needle delivered an unexpected benefit used by all sewing machines up until this day it moved the eye of the needle next to the sharp tip but how does that help when I put the needle into the fabric the thread does go below the fabric but when I pull it out the thread also gets pulled out so it seems like we've achieved nothing we need to find a way to tangle the thread when it's at the bottom of the Stitch to stop it from pulling out and luckily there are two ways of doing this if you can keep a loop of thread underneath the fabric as I pull the needle out well then I can move the fabric over and pass that needle through the loop forming a little link and if I do that again I can form a chain of these stitches that is why this is known as a chain stitch the chain stitch was one of the first stitches successfully performed by sewing machines it's really hard to say who invented the first sewing machine there were just so many people working on the problem at the same time and there are many competing claims in 1790 Thomas saint Drew detailed patent drawings for a sewing machine design but there is no evidence that he ever built a pro protype in 1814 Joseph mburger was granted a patent in Vienna it took him a decade to build the machine but he never commercialized it he spent the rest of his life trying to perfect the design in 1830 Frenchman barel timonier built his own version it created a chain stitch with a barbed needle he was granted a patent and set up a garment Factory with 80 of his machines there they began manufacturing uniforms for the French army but this invention caused an uproar a mob of 200 angry tailor ransacked his Factory and destroyed all of his machines it took a few more decades before sewing machines were reliable enough to be commercially viable the two most reliable ways to build a chain stitch machine were invented at nearly the same time in 1857 when James Gibbs and Charles Raymond received their respective patents it was easy enough for me to grab the loop of thread in the model but it's much more difficult to design a machine to do this reliably and repeatedly Charles Raymond's design used a hook the needle punctures the fabric and carries the thread down with it then as the needle moves up the thread between the eye and the fabric shortens and buckles forming a little bulge of thread at exactly this instant the sharp hook catches the Bulge stretching it into a loop and as the needle comes back down the hook moves backwards and the needle passes through the loop the the needle comes all the way down and then as it moves back up the thread between the eye and the fabric buckles again the hook catches this bulge pulling the thread into a loop for the needle to pass through once [Music] more Gibbs had a similar design but the hook was rotating so as the needle lowers the hook grabs the thread the rotating hook spins around the first Loop is released and then the hook grabs the second Loop it took Gibbs 37 prototypes all carved out of wood to get this incredible Looper shape just right and then that same shape was used on over 80 models of sewing machines for 80 years the Looper was held by pieces of metal tightly enough that it didn't fall out but with enough of a gap for the thread to pass through all the way around we're showing a simplified model here for clarity but there's a flaw with this simple way of making a chain stitch if the thread comes loose you can easily pull out all the stitching it's remarkable how quickly and easily the thread gets pulled out because there's barely any friction with the fabric the only friction holding each stitch in place is the loop from the previous Stitch so once one goes they just all go in a chain so people developed more complex chain stitches that use more thread and are more robust you'll likely find chain stitches holding the Hem of your jeans together you can also embroider beautiful patterns with the chain stitch anything that kind of had decorative stitches is what it was originally used for but then it became used for all kind of lettering and flowers you're sort of doing gymnastics figuring out if I F it this direction where is my next PATH going to be you're trying to kind of think ahead of yourself and I think as you become more skilled with the machines too that's where your work begins to look a lot more refined besides the chain stitch there is a completely different way to secure the thread and honestly it's kind of Genius all it requires is two separate spools of thread now this spool of thread is called the bobbin so here's how it works the needle goes through two pieces of fabric all the way down and then you pass the second spool of thread completely through a loop in the top spool and then bring the needle back up pull in the excess and what we have done is interlocked these two pieces of thread that's why this is known as a lock stitch in 1846 Elias how patented it and to promote his new creation he staged a live sewing demonstration him and his sewing Machine versus five seamstresses house machine worked but it wasn't elegant the machine used a curved needle the fabric hung down vertically and it could only make stitches in a straight line 5 years later Alan B Wilson dramatically improved the lock stitch sewing machine receiving two patents one in 1850 and one in 1851 the first patent was for the vibrating shuttle lock stitch machine although it's called a vibrating shuttle it actually oscillates back and forth and and inside it is a small bobbin of thread as it moves forward it catches the top thread from the needle forming a loop and as the shuttle passes through this Loop it creates a lock stitch by intertwining the top thread with the lower bobbin [Music] thread the shuttle's movement is synchronized with the needle's up and down motion the shuttle was pushed around by pieces of metal tightly enough that it didn't fall out but with enough of a gap for the thread to pass all the way around the shuttle this type of sewing machine was incredibly common in the late 1800s many millions of just the singer model 27 were made and they were built incredibly robustly there are many machines that are now over a hundred years old that are still working sewing machines were developed before the idea of planned obsolescence took off the second patent that Wilson received in 1851 is the basis for how most modern sewing machines work instead of a shuttle moving back and forth the bobin is inside a rotating hook so let's see how that works the needle comes down pulling that top thread and it goes down really low and then it pops back up a little bit creating this little bulge right here and when the rotating hook comes around it is grabbed by that rotating hook pulling even more thread so that this thread can pass entirely around the bobin and then needle pops back up we pull in the excess and we've formed another lock stitch like so from this it might look like you're using more thread from the top because when this thread comes in you need to pass an entire loop around the bobbin but that thread then gets pulled back up so we actually filmed in slow motion a sewing machine using a gradient thread so you can see just how much thread is getting pulled in from the top it looks like a lot but ultimately you use the same amount of thread from the top spool as from the bottom spool the tension needs to be identical on both the top and bottom thread so the same amount of thread is used in each Stitch if the tension is off the Stitch won't meet perfectly in the middle of the two Fabrics leading to a much weaker Stitch this is true for both vibrating shuttle and rotating hook lock stitch machines but what does result is a lot of friction you can imagine this piece of thread is getting pulled back down and back up a whole bunch of times with every Stitch so what was developed was actually a Groove in the sewing needle right here to reduce the friction between the thread and the fabric as it has to keep getting pulled down to go around the bobbin and then get pulled back up when it's tensioned again this resulted in less fraying of both thread and fabric and resulted in a cleaner Stitch practically all modern sewing machine needles have a groove on one side but there's still an important piece missing after a stitch has been made how do you move the fabric in the earliest sewing machines the fabric would be moved by hand after every Stitch but that was obviously slow inefficient and the stitches wouldn't have been identically spaced a few designs were attempted but the most successful one was also invented by Alan B Wilson his idea was a small piece of metal the foot that would press down on the fabric when the needle is not in the fabric a small piece of metal with grooves in it pushes up from below it grabs the fabric and then moves back a fraction of an inch advancing it to where the next Stitch should be this design is used in practically all sewing machines today they're called feed dogs there are some modified versions of this idea like the universal feed machine used for chain stitch embroidery with these style of machines there's a handle underneath the machine and it rotates the entire nose of the machine okay and this presser foot that will basically Advance the fabric in 360° so right now we've got this hooked up to a single motor M but back then these uh cables went up to the ceiling and were all powered by one big generator one big like steam power or coal powered generator and so that I'm sure the factories were so loud there used to be a pin we we've taken them off just because we don't need them anymore and what you would do is youd pull down and it would immediately Engage The Machine because this was spinning continuously cuz it was all hooked up by one motor like nowadays when you start a machine you can kind of like feather it a little bit you can start slow back then they were going like 10,000 RPM right away you got to got to be ready yep those women were Heroes I mean those they unbelievable skill the most famous name associated with sewing machines is that of Isaac Singer but singer did not invent the sewing machine he was a shrewd businessman buying up patents for various parts and building his company on that inspired by interchangeable parts that he saw in production of firearms he optimized the production process and his company was able to drop the price of sewing machines from $100 to around $10 that's just over $300 in 2023 terms this lower price meant he could sell the machines to families rather than to corporations singer's business was also one of the earliest in the world to offer an installment payment plan allowing the buyer to pay it off over a few months rather than paying the entire cost upfront singer became one of the largest corporations in the world and the first American multinational company before the Advent of sewing machines it would take over 12 hours to sew a single shirt it now takes less than 30 minutes in 1900 the average American family spent about 15% of its total income on clothing in 2003 it was less than 4% but despite spending less we own more clothes in 2019 the worldwide average number of garments owned was over 130 each year 100 billion garments are produced and just in the us alone 11.3 million tons of clothing ends up in land Phill that's nearly 35 kg of clothing for every man woman and child that is thrown away each year but should we blame sewing machines the sewing machine is brilliant invented iterated upon and improved by dozens of people they really have revolutionized the world all it took was inventing a completely new way to sew hey this part of the video was brought to you by kiwo a company that's all about making science and learning about the world fun and engaging I know that the best way to learn is through interactivity and I personally got a much better understanding of sewing machines by building models actually using a sewing machine taking it apart and putting it back together now kiwo have been a longtime sponsor of the channel because they genuinely make great products I mean my children love them not not only are they a great learning tool but they're also really fun when the crates arrive at my doorstep my kids can't wait to open them and start putting the projects together this month we built a coin eating robot and amidst all the fun they were having there were also lessons in electric circuitry cams and mechanical linkages each crate comes with all the materials you need detailed instructions and an explanation of the science behind the project it's so nice that everything is there and ready to go so you don't need to run out to the store or gather any extra supplies I can just enjoy quality time playing and learning with my kids the crates are designed by experts to be educational and enjoyable and they have different product lines to cater to all age groups down to newborns kiwo believes that the best way to learn is by doing and that is definitely a philosophy I can get behind so go to kiwico.com veritasium to get your first month's crate free this offer is exclusive to veritasium viewers and with the holiday season coming up this is your friendly reminder that kiwi Co crates also make great gifts so go to kiwico.com veritasium subscribe and get your first month's crate for free I want to thank kiwo for sponsoring this part of the video and I want to thank you for watching